Common Problems PDS Solves for Mining Operations

Cascading Failures

Cascading Failures
Stopping Production

Single component failures propagate across conveyors, crushers and load-out systems, stopping production and consuming entire shifts in recovery.

Knowledge Loss

Knowledge Loss Through
Crew Changes

Critical asset knowledge leaves with experienced crews when inspections are stored on paper, spreadsheets or individual memory.

Emergency Work

Emergency Work
Consuming Resources

Breakdown maintenance incurs significantly higher labour, parts and contractor costs, consuming resources that would otherwise be allocated to planned work.

Developed in partnership with Tier 1 mining companies, PDS is built for:

  • Remote operations with limited or no connectivity, both underground and open cut
  • High-abrasion commodities
  • Complex assets with hundreds of components

It captures failure patterns across the full materials handling chain, giving maintenance teams the data foundation for forward planning and controlled shutdown execution.

The backbone of our system

Collects

Collects and stores technical information associated with all assets, including installation and removal dates.

Collates

Collates all recorded condition information to provide a clear overview of total asset health.

Complete Asset Management for Mining Operations

Wear

Collects & collates wear data to predict when components need to be replaced.

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Idler

Prevents costly, unscheduled down time on conveyor operations.

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Inspect

Helps you define, digitally capture and complete your routine maintenance task.

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Complex

Tracks and predicts wear in assets with multiple wear surfaces.

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Audit

Purpose-built for quality assurance and compliance management

Coming Soon

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Deployed at mine sites across Australia, PDS prevents conveyor downtime, enables forward purchasing and supports shutdown planning that saves customers millions annually.

PDS delivers:

  • Component level condition monitoring at scale
  • Multi-surface wear visualisation auditable inspection and QA workflows
  • Real-time visibility of outstanding maintenance requirements, enabling informed, data-driven decisions to reduce operational risk

This is why PDS has become the asset management system of choice for reliability focused mining operations.

Interested in scheduling a demo of the PDS Software capabilities?
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