{"id":35,"date":"2020-09-22T06:43:22","date_gmt":"2020-09-22T06:43:22","guid":{"rendered":"https:\/\/www.pdsglobal.com\/?page_id=35"},"modified":"2026-04-07T12:09:56","modified_gmt":"2026-04-07T02:09:56","slug":"idler","status":"publish","type":"page","link":"https:\/\/www.pdsglobal.com\/de\/idler\/","title":{"rendered":"Idler"},"content":{"rendered":"<div class=\"container products\"  id=\"products\">\n   <div class=\"container hasVideo\">\n      <div class=\"wrapper\">\n\n         <div class=\"container vidholder\" style=\"height: 658px;\">\n            <div class=\"container vidcover\" style=\"background-image:url('https:\/\/www.pdsglobal.com\/wp-content\/uploads\/2026\/02\/idler-overlay.webp');\" ><\/div>\n            <div class=\"text\">\n               <h4 class=\"translation-block\">Video zum Produkt<\/h4>\n               <h2>Einf\u00fchrung PDS Idler<\/h2>\n               <div class=\"button\" onclick=\"playVideo();\">Video abspielen<\/div><br>\n               <a href=\"#dl-modal-idler\" class=\"button fancybox-inline data_link requestDemo\" data-link=\"https:\/\/www.pdsglobal.com\/wp-content\/uploads\/2026\/04\/PDS-Idler-Brochure.pdf\" data-title=\"Idler Brochure\">Download Brochure<\/a>\n\t\t\t<\/div>\n            <div class=\"video-wrapper\">\n            <iframe type=\"text\/html\" src=\"https:\/\/www.youtube.com\/embed\/hOlKulHqeaw\" frameborder=\"0\" class=\"container\" webkitallowfullscreen=\"\" mozallowfullscreen=\"\" allowfullscreen=\"\"><\/iframe>\n            <\/div>\n\t\t <\/div>\n\n         <div class=\"container text\">\n            <div class=\"left\">\n\t\t\t   <h2><h1>PDS Idler: The Complete Solution For Conveyor Idler Failure Management<\/h1>\n<\/h2>\n\n\t\t\t   \n\t\t\t\t\t\t<a href=\"https:\/\/www.pdsglobal.com\/de\/demo\/\" class=\"button\">Demo vorbereiten<\/a>\n\n\t\t\t\t\t\n\t\t\t\t\t\t<a href=\"https:\/\/www.pdsglobal.com\/de\/our-story\/\" class=\"button\">Erkunden Sie unser Unternehmen<\/a>\n\n\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\n            <div class=\"right\">\n               <p>One of the most consistent causes of conveyor downtime and lost productivity in mine sites around the world are idler failures.<\/p>\n<p>Common issues are:<\/p>\n<ul>\n<li>Paper-based recording systems provide limited visibility across an organisation resulting in missed maintenance opportunities.<\/li>\n<li>The paper tags are not durable, and records get lost.<\/li>\n<li>Limited analysis of idler failure data.<\/li>\n<li>Different workgroups may have different understanding of fault severity levels.<\/li>\n<li>Idler replacement crews might not have up-to-date failure data resulting in faulty rollers being missed and incorrect rollers being replaced.<\/li>\n<\/ul>\n<p>All these issues lead to unplanned downtime, inefficient idler management, and sub-optimal idler maintenance strategies.<\/p>\n            <\/div>\n\t\t <\/div>\n\n      <\/div>\n   <\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group wrapper\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"our-software-solution\">Our Solution<\/h2>\n\n\n\n<p>PDS Idler helps reduce conveyor downtime through accurate digital inspection which captures precise, real-time failure data. PDS Idler uses failure results from visual inspections and data from third party monitoring systems to monitor conveyor idlers, rollers, frames and structures.<\/p>\n\n\n\n<p>Material part numbers can be mapped to every idler position to further support planning and execution.<\/p>\n\n\n\n<p>Operators have a user-friendly input screen to enter failure details such as fault location, idler type and failure type using graphics and dropdowns. Failure priorities are pre-configured taking the guess work away. The data is synchronised and sent back to the database in real-time. Planners are able to easily collate material requirements for the next shutdown with part number picking lists for every conveyor. Execution teams can have detailed checklists for their work packs making it easy to tick off work completed. Reliability engineers and maintenance managers are able to produce reports showing hot spots, trouble conveyors and failure trends.<\/p>\n\n\n\n<p>This provides a powerful management tool for detailed planning, execution and failure analysis.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"563\" height=\"421\" src=\"https:\/\/www.pdsglobal.com\/wp-content\/uploads\/2026\/03\/Idler-1.png\" alt=\"\" class=\"wp-image-2026\" srcset=\"https:\/\/www.pdsglobal.com\/wp-content\/uploads\/2026\/03\/Idler-1.png 563w, https:\/\/www.pdsglobal.com\/wp-content\/uploads\/2026\/03\/Idler-1-300x224.png 300w, https:\/\/www.pdsglobal.com\/wp-content\/uploads\/2026\/03\/Idler-1-16x12.png 16w\" sizes=\"(max-width: 563px) 100vw, 563px\" \/><\/figure>\n\n\n\n<div style=\"height:30px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"reporting\">Berichte<\/h3>\n\n\n\n<p>PDS Idler hat \u00fcber 1 Million Walzenausf\u00e4lle von der Identifizierung bis zur Behebung verwaltet, die Effizienz von Stillst\u00e4nden durch bessere Planung verbessert und wertvolle Erkenntnisse f\u00fcr eine bessere Walzenauswahl und Ursachenanalyse geliefert.<\/p>\n\n\n\n<p><br>There are multiple built-in standard reports available to support Planners, Maintainers and Reliability Engineers. API data access is also possible for transferring data into third-party reporting tools.<\/p>\n\n\n\n<p>Find out more:<\/p>\n\n\n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link has-white-color has-text-color has-background has-link-color has-custom-font-size wp-element-button\" href=\"\/de\/contact-us\/\" style=\"border-radius:0px;background-color:#62b5e5;font-size:16px;font-style:normal;font-weight:700\">Kontaktieren Sie uns<\/a><\/div>\n<\/div>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n<div style=\"height:100px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n<div data-post-id=\"522\" class=\"insert-page insert-page-522\">\n<div class=\"container strip padding40 hideonmob\" id=\"strip\">\n  <div class=\"wrapper\">\n    <div class=\"txt\">Sind Sie daran interessiert, eine Demo der PDS-Software-Funktionen zu planen?<\/div>\n    <a href=\"https:\/\/www.pdsglobal.com\/de\/demo\/\" class=\"btn\">Demo anfordern<\/a>\n  <\/div>\n<\/div>\n\n\n<p><\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Our Solution PDS Idler helps reduce conveyor downtime through accurate digital inspection which captures precise, real-time failure data. PDS Idler uses failure results from visual inspections and data from third party monitoring systems to monitor conveyor idlers, rollers, frames and structures. Material part numbers can be mapped to every idler position to further support planning [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":36,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-35","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Conveyor Idler Failure | PDS Idler<\/title>\n<meta name=\"description\" content=\"PDS Idler is a powerful conveyor idler failure management tool that helps control the financial impact of idler failures, reducing downtime and lost productivity.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.pdsglobal.com\/de\/idler\/\" \/>\n<meta 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